TPO · Fully Adhered
75,000 sqft Cold Storage Facility
Sqft75K
System80-mil TPO FA
Timeline10 days
Zero-downtime roof replacement for hyperscale data centers, enterprise facilities, colocation operators, and AI-scale computing facilities across NC, SC, GA, TN. Redundant-membrane construction, cooling-unit coordination, cleared-crew security protocols.
A licensed PM has your request. We'll reach out within 24 business hours — typically sooner. If your roof is actively leaking, call (866) 487-8572 for same-day response.
The Southeast is in the middle of the largest data center buildout in history. AI infrastructure demand has accelerated hyperscale construction to levels nobody projected as recently as 2022 — NC, VA, GA, and SC alone have announced over 8 GW of new data center capacity in the last 36 months. Virginia's Loudoun County has long been "Data Center Alley" but the expansion wave has pushed into NC's Triangle (QTS, Iron Mountain, PowerHouse Data Centers), SC Low Country, and GA's Atlanta metro (Meta, DataBank, Equinix).
Data center roofing sits at the intersection of commercial roofing scale and mission-critical operations. A 400,000 sqft hyperscale facility is physically comparable in size to a large distribution center — but a water intrusion event over server racks can cause millions of dollars in equipment damage and trigger service-level agreement penalties often in the hundreds of millions. The operational stakes are 2-3 orders of magnitude higher than standard commercial work.
We focus on data center roofing because the operational discipline — redundant-membrane construction, zero-exposure sequencing, cooling-unit coordination, enhanced insurance and liability structuring, and security-cleared crew protocols — is fundamentally different from standard commercial. Hyperscale operators (AWS, Google, Meta, Microsoft) and colocation operators (Equinix, Digital Realty, QTS) maintain strict contractor-qualification frameworks; we operate to those standards.
Typical data center projects: enterprise data centers (financial services, healthcare, government facility operators — 50K-150K sqft, single-operator, often with classified or PII-sensitive workloads), colocation facilities (Equinix, Digital Realty, CoreSite — 75K-300K sqft, multi-tenant with SLA obligations), hyperscale facilities (AWS, Google, Meta — 200K-800K sqft, operator-built with operator-specific spec requirements), and increasingly edge computing and AI-scale facilities (30K-120K sqft with extreme cooling density and specialized interior equipment). Data centers share operational similarities with pharmaceutical facilities (mission-critical environmental control) and advanced manufacturing plants (high rooftop mechanical density), but the service-availability stakes are an order of magnitude higher.
Installed cost runs $12–22 per square foot depending on facility classification, redundancy requirements, security protocols, and cooling-unit density. Ranges reflect bid data for data center work specifically — higher than standard commercial due to operational and liability structure.
Every data center roof replacement is a mission-critical project. Our six-phase workflow integrates with operator facility-engineering, security, and operations teams to deliver zero-downtime completion. Phase sequencing, crew scaling, and documentation are all scaled to operator-tier requirements.
Detailed facility walk with data center engineering, security officer, and operations. Rooftop cooling-unit inventory with redundancy assessment. Phased zone planning with zone sizing matched to operator's exposure tolerance. Cooling-impact plan drafted. Security-clearance workflow initiated for all project crew. Detailed bid in 48 hours with phased install plan and redundancy strategy.
Background checks renewed or verified for all project crew. Operator-specific security training completed (AWS, Google, Meta, Microsoft as applicable). Facility access workflow documented — escorted access, tool management, device protocols. Pre-mobilization meeting with facility security officer.
Zones sequenced per operator's exposure tolerance (typically 4-12 hours per zone). Temporary secondary membrane deployed underneath before tear-off begins. Each zone's tear-off completes with permanent new membrane installed before crew leaves. Continuous weather monitoring with pre-deployed emergency tarp crew on site for any weather threat.
80-mil TPO fully-adhered with zero mechanical penetrations through the field membrane. For hyperscale-spec installations: two-layer membrane with offset seam pattern provides secondary redundancy. Field seams heat-welded at 1,100°F with robotic welder; every seam probe-tested. Cooling-unit flashings field-detailed with pre-molded or custom-fabricated boots.
Cooling units re-integrated with new roof flashings during operator-coordinated brief shutdowns. Each penetration flashing tested with hose-test water spray before operator confirmation. Thermal-imaging moisture scan verifies no trapped substrate moisture anywhere on completed sections.
Manufacturer NDL warranty registered (up to 30 years). Enhanced project documentation: photos of every seam, every penetration, every cooling-unit flashing. As-built drawings with penetration map. Hose-test verification records. Thermal moisture scan records. Handoff meeting with facility engineering, operations, and security officer.
Enterprise, colocation, hyperscale, and edge data center roof replacements across NC, SC, GA, TN. Zero-downtime completion with cleared-crew security and enhanced insurance structure.
AI-era hyperscale facilities pose roofing challenges that didn't exist 5 years ago. GPU-dense computing has pushed interior heat loads 3-5× pre-AI levels, which has driven rooftop cooling density to unprecedented levels. A typical pre-2022 hyperscale facility had 1.5-2.5 cooling units per 1,000 sqft of roof; AI-era facilities now regularly exceed 4-5 units per 1,000 sqft plus auxiliary equipment (chillers, pumps, heat exchangers).
This cooling density means roof penetration count on AI-era data centers can exceed 2,000 penetrations on a 300,000 sqft facility. Every penetration is a potential leak path. Our approach: pre-molded and custom-fabricated flashings for every penetration profile (standard HVAC curb flashings don't fit most modern data center equipment), hose-test verification on every penetration before operator handoff, and thermal-imaging moisture scan post-install to catch any trapped moisture before warranty registration.
For liquid cooling infrastructure (increasingly common in AI hyperscale), roof penetrations now include 4"-8" diameter piping that circulates dielectric fluid or two-phase coolant. These penetrations require substantially different flashing detail than standard HVAC — we're among the few commercial roofers in the Southeast with experience on liquid-cooling penetration work.
For edge AI facilities and purpose-built GPU farms (30K-120K sqft with extreme density), the economics of roof failure are most concentrated. A small edge AI facility can have $50-100M of GPU hardware under a single roof. Our work for these facilities carries enhanced liability structure and documentation proportional to the equipment value protected. System spec options range from 80-mil fully-adhered TPO (our default) to double-membrane TPO construction for redundancy, with standing seam metal sometimes spec'd for architectural portions of enterprise facilities.
Hyperscale, enterprise, colocation, or edge AI facility. Zero-downtime sequencing, redundant-membrane construction, cleared-crew security, enhanced insurance. 48-hour detailed bid with redundancy plan.