TPO · Fully Adhered
75,000 sqft Cold Storage Facility
Sqft75K
System80-mil TPO FA
Timeline10 days
High-volume TPO installations for distribution centers, fulfillment facilities, last-mile parcel hubs, and regional 3PL warehouses across NC, SC, GA, TN. Off-hours sequencing, Amazon/Walmart/UPS facility-cleared crews, portfolio-level pricing available.
A licensed PM has your request. We'll reach out within 24 business hours — typically sooner. If your roof is actively leaking, call (866) 487-8572 for same-day response.
The e-commerce infrastructure buildout has been the largest commercial real estate expansion in the Southeast since 2010. Amazon operates 60+ fulfillment centers in the NC/SC/GA/TN region alone. Walmart, UPS, FedEx, and regional 3PLs add dozens more. Last-mile parcel and delivery hubs continue proliferating as same-day and next-day shipping become baseline expectations. The total distribution-roof surface area in the Southeast has grown roughly 35% in the last 5 years.
Distribution center roofing is different from standard commercial because of scale. A 400,000 sqft fulfillment center roof is 10 football fields of continuous TPO membrane — the scope is effectively a small project in its own right. Standard commercial roofing contractors run 3-6 person crews sized for 20,000-50,000 sqft jobs; distribution center work demands 20-30 person crews, crane-hoisted material delivery, parallel-sequenced zone work, and project management overhead suited to multi-month builds.
The operational constraint makes it harder still. E-commerce fulfillment is a continuous-operation environment — Amazon FCs run 20 hours per day with overnight maintenance and sanitation windows only. Walmart distribution centers peak Friday through Sunday for store replenishment. UPS and FedEx hubs hit activity peaks during 8-10 PM nightly sort cycles. A roofing contractor without off-hours sequencing capability loses weeks to operator-access restrictions. Our approach — dedicated distribution-center crews trained to overnight and weekend schedules, sized to complete zone work within off-hours windows — is purpose-built for this operational model.
For portfolio operators running 5-20+ distribution centers across the region, we offer master service agreement pricing that consolidates roofing spend across facilities, delivers pre-negotiated emergency response, and provides consistent documentation across the portfolio. Typical MSA cost reduction: 15-25% versus bid-by-bid procurement. For enterprise-scale e-commerce and 3PL operators, portfolio consolidation is a meaningful operational efficiency.
Installed cost runs $7.50–14 per square foot depending on scale, attachment method, and specialization (refrigerated, solar-integrated, etc.). At 300K+ sqft scale we deliver 60-mil TPO mechanically-attached at $7.50-9/sqft — among the most competitive commercial pricing available in the Southeast.
Every distribution center replacement follows a six-phase workflow designed around operator facility-access protocols, OSHA 1910.28, and rapid zone-completion at scale. The process is the same whether the facility is 100,000 sqft or 500,000 sqft — the difference is crew count and zone count.
Drone roof survey + facility walk with logistics engineering and operations. Dock-activity patterns reviewed, shift rotation mapped, and zone sizing determined by off-hours window availability. Detailed bid in 48 hours with phased install plan, crew-density schedule, and coordination timeline.
Crew background checks, operator-specific safety training (Amazon WHS, Walmart contractor program, etc. as applicable), and facility access coordination. Fall-protection plan filed with facility safety officer. OSHA 1910.28 and 1910.147 compliance documented.
Zones sized to fit within operational off-hours window (typically 8-12 hours overnight for e-commerce facilities). Each zone torn off, deck inspected and repaired, and dried-in within the window. Temporary weather-tight covering deployed if zone extends past window due to unexpected substrate condition.
Crane-hoisted insulation delivery minimizes on-roof staging. Polyiso board laid to R-25 minimum (NC climate zone 4A). 60-mil TPO mechanically-attached with plate and screw grid per wind-uplift calc. Field seams heat-welded with robotic welder at 1,100°F for consistent quality at scale.
HVAC units, skylights, RTUs, exhaust stacks, and drain assemblies re-flashed. For facilities with high rooftop-equipment density (typical of 3PL with server-room HVAC), each penetration detailed with pre-molded or custom flashing. End-of-shift debris sweep with documented completion.
NDL manufacturer warranty (up to 30 years for Carlisle, Firestone, or JM). Full documentation: photos, as-built drawings, penetration map, OSHA fall-protection records. Handoff meeting with facility engineering, logistics, and safety officer.
High-volume TPO installations on e-commerce fulfillment, 3PL, and regional distribution centers across NC, SC, GA, TN. Portfolio-level MSA pricing and zero-downtime completion on all projects.
For regional and national 3PLs, e-commerce operators, and parcel carriers managing multi-facility portfolios across the Southeast, we offer master service agreement (MSA) pricing. MSA structure consolidates bid-by-bid procurement into pre-negotiated rate cards and service commitments:
Rate card for standard services — 60-mil TPO replacement, 80-mil fully-adhered, roof coating, emergency repair, inspection — with portfolio-volume pricing 15-25% below bid-by-bid market rates. Pre-negotiated emergency response — guaranteed 4-hour on-site response for active-leak emergencies across your portfolio, pre-approved emergency tarp and patch rates that don't require per-incident bidding. Consistent documentation — portfolio-level roof-age and warranty tracking, annual inspection reports in standardized format, and consolidated invoicing.
Operators running MSA pricing with us typically see $400K-$2M annual spend reduction versus bid-by-bid procurement, plus operational efficiencies in procurement cycle time (MSAs eliminate the 2-4 week bid-to-award window for recurring work). We currently maintain MSAs with regional 3PL operators and are open to discussing new MSA structures with multi-facility owners.
100K to 500K+ sqft with off-hours sequencing. E-commerce, 3PL, and parcel hub facility-cleared crews. MSA pricing for portfolio operators. Line-item bid in 48 hours.